Perché TrakSYS?

Scelto da aziende in tutto il mondo, TrakSYS di Parsec è una piattaforma software di gestione della produzione modulare. Conosciuto per le sue funzionalità predefinite e gli strumenti di configurazione privi di codice, TrakSYS dà la possibilità di vedere, conoscere e fare di più in modo intuitivo e smart.

Autoware e TrakSYS

Autoware è l’unico partner certificato Parsec-TrakSYS in Italia. Rientra nel Silver programma partnership che prevede training formativi tecnici e non presso la sede statunitense. Autoware ha scelto TrakSYS per supportare le aziende farmaceutiche a migliorare e ottimizzare i processi produttivi secondo quanto richiesto dalla legislazione vigente (Electronic Batch Record)

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Traceability & Compliance

Actionable, Real-time Data for Regulated Industries

“Using the TrakSYS™ solution delivered
by CGI Netherlands, the bottleneck in
the semi-finished goods production
was eliminated.
Furthermore, by being able to analyze
the dosing accuracy reports, we were
able to make changes to the process
equipment that resulted in faster
dosing with almost 80% accuracy
improvement. We were very pleased
with the significant gains and ROI in a
short time of only a few weeks.”
Jan Kroes
Project Manager, Navobi.

Founded in 1923, Navobi operates independently within the VanDrie Group and produces calf milk replacer in sacks and bulk for internal use as well as for third-party customers.

The health of the calf is the main goal at Navobi. To ensure the highest product quality, Navobi implemented a sophisticated track and trace process that allows sampling and analysis of all raw ingredients and their correlation with the final product.

Goals

• Dashboards to analyze Electronic Batch Records (EBR) including:
• Raw materials used and dosing accuracy.
• The correlation between dosing, assets, ingredients, and sources.
• Recipe parameters and tolerances.
• Reducing production cost while elevating product quality.

 

TrakSYS™ Solution

The cost of producing calf milk replacer depends primarily on electricity cost and raw materials. To be a low-cost and high-quality producer, managing raw material consumption, process reliability, and efficiency is vital.

Focused on improving manufacturing operations, Navobi worked with CGI, a Parsec Partner, to combine their knowledge of powder batch processing with the capabilities of TrakSYS™.

 

Results

• Increased batch throughput.
• Improved product quality through optimized dosing.
• Eliminated key bottleneck constraints in semi-finished operations.
• Increased decision making on new equipment purchases.
• Reduced cost by tightening control of ingredient use.
• ROI was achieved 12 weeks after implementation.

Premier Nutrition, a division of AB Agri Ltd, is a producer of animal nutrition supplements and premixes, and a supplier to the world’s largest producers of livestock feeds and pet foods. Premier Nutrition is committed to delivering wholesome, safe, and effective products that meet animal’s productive needs while maintaining health and welfare. The company’s key principles to achieve optimum food safety are; control, traceability, and freedom from residues.

Goals

A completely new production line was needed to replace the paper-based manual operations. The new, fully-integrated line required a robust and flexible Manufacturing Execution System (MES) solution to provide full material management, genealogy, and traceability.

TrakSYS™ Solution

Parsec Certified Partner, Cimlogic, consulted, designed, and implemented a fully turn-key manufacturing solution using TrakSYS™. In addition to advanced process automation; RFID, bar-coding, and labeling technologies were deployed to ensure full material traceability.

Cimlogic used the Electronic Batch Record (EBR) functionality of TrakSYS™ to monitor and record usage of raw materials (amounts and lot numbers) and provided complete traceability of the final product.

Results

• Improved product safety and full product genealogy
• Leveraged and incorporated operator knowledge and experience in the solution, thereby:
• Improving plant performance
• Eliminating human error
• Reducing waste
• Conformed to regulatory compliance using improved data management and accuracy with EBR.
• Increased throughput, capacity utilization, product quality, and productivity.
• Met the ROI goals established for the project.

“The aim of the MES project was to
create optimum traceability and food
safety to eliminate the chance of crosscontamination.
In order to achieve
this, we needed to look at replacing
our existing processes from paperbased
to electronic.
Our operations are complex and we
have variable products for multiple
customers. The new TrakSYS™ based
system has helped us to manage
these complex operations better,
while improving product quality,
increasing productivity, and reducing
costs. Cimlogic’s comprehensive, turnkey
solution has created complete
transparency within our factory, and
improved our data accuracy and
management processes.”

 

Randall Warin
Project Manager, Premier Nutrition

 

TrakSYS™ Track & Trace.

Standard process, routing, and operational performance are inclusive of traceability and can be reported with TrakSYS™. With traceability and genealogy, you are able to monitor your manufacturing efficiency and focus on continuous improvement while increasing asset utilization and reducing cost.
With TrakSYS™, operators are able to calibrate, maintain, and operate equipment. TrakSYS™ functionalities EBR and task management can be configured to capture electronic signatures as proof of an operator’s work or authorization for an exception.

Extend the value of your connected manufacturing
operations with a traceability solution from Parsec.
For more information on Track & Trace, please visit
www.parsec-corp.com/traksys

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